TT_eKatalog_visual_JSK_DH

JSK DH

PDF-Downloads

Mounting and Operating Instructions
JSK DH Dual height fifth wheel system 07/2020
Flyer
JSK DH The simplest dual height fifth wheel system on the market 09/2016
Original spare parts Better safe than sorry! 09/2014
Original spare parts Better safe than sorry! 09/2016
Sales Information Volvo 09/2016
Sales Information Volvo 08/2018
Wear Limit Gauges 08/2016

JSK DH

Advantages at a glance

  • Additional safety device to protect against false coupling
  • Can be locked, unlocked, raised and lowered within seconds using pneumatics
  • Up to 50 % reduction in maintenance costs

    Technical Features

    • The lightest dual-height fifth wheel system on the market – up to 70 kg lighter than comparable dual-height fifth wheel systems
    • Two lifting heights – 200 mm and 150 mm
    • Mounting height of just 165 mm in the lowest position
    • Two grease cartridges for lubricating joints
    • Third cartridge for lock jaw lubrication (low-maintenance version)
    • Dual safety locking mechanism
    • Extended handle for safety and ease of operation

    Comment

    • The JSK DH is not suitable for use in site traffic.
    • The load conditions apply for operation on paved roads and transport conditions typical in Central Europe.
    • Please enquire about uses other than these or when using tank, silo or tipping trailers or other trailers with a high centre of gravity.
    • max. permitted total weight: 44 t

    Technical Specification

    • Designed for 2" king pins (class G 50) as per ECE R55-01, DIN 74080, ISO 337 and steering wedges as per ECE R55-01, DIN 74085
    • For installation of the JSK DH on the tractor no additional relief valves are necessary.
    • Fitting recommendation: when ordering new vehicles ensure that the mounting angles are drilled according our dimensions (see drawing) or completely undrilled.
    • Structure: Depending on the vehicle manufacturer, it may necessary to retrofit a special mounting angle or to change the existing mounting angle. Please ask us if you any questions on the available options.

        Scope of delivery Order

        • Dual-height fifth wheel system
        • Pneumatic kit, mounting bolts

         

        Selection table / Versions available Plate mounting

        Order No.

        H (mm)

        V (mm)

        Mounting height (mm)

        D value (kN)

        Imposed U (t)

        Weight (kg)

        Approval (ECE) Dual-height fifth wheel system

        Fifth wheel coupling

        WA

        Version

        JSK DH E0 27 I6 AA

        315

        27

        150

        110

        15

        266

        E1 55R-01 1069

        JSK 37 E

        Z

        1

        JSK DH E0 27 I3 AA

        315

        27

        150

        110

        15

        267

        E1 55R-01 1069

        JSK 37 EW

        W+LT1P

        1

        JSK DH E0 27 I6 EO

        315

        27

        150

        110

        15

        267

        E1 55R-01 1069

        JSK 37 E

        Z

        2

        JSK DH E0 27 I3 EO

        315

        27

        150

        110

        15

        268

        E1 55R-01 1069

        JSK 37 EW

        W+LT1P

        2

        JSK DH E0 27 I6 EP

        315

        27

        150

        110

        15

        268

        E1 55R-01 1069

        JSK 37 E

        Z

        3

        JSK DH E0 27 I3 EP

        315

        27

        150

        110

        15

        268

        E1 55R-01 1069

        JSK 37 EW

        W+LT1P

        3

        JSK DH E0 27 CS FF

        315

        27

        150

        110

        15

        269

        E1 55R-01 1069

        JSK 37 EW

        W+LT1P

        4

        JSK DH E0 28 I6 AA

        365

        45

        200

        110

        15

        266

        E1 55R-01 1069

        JSK 37 E

        Z

        1

        JSK DH E0 28 I3 AA

        365

        45

        200

        110

        15

        267

        E1 55R-01 1069

        JSK 37 EW

        W+LT1P

        1

        JSK DH E0 28 I6 EO

        365

        45

        200

        110

        15

        267

        E1 55R-01 1069

        JSK 37 E

        Z

        2

        JSK DH E0 28 I3 EO

        365

        45

        200

        110

        15

        268

        E1 55R-01 1069

        JSK 37 EW

        W+LT1P

        2

        JSK DH E0 28 I6 EP

        365

        45

        200

        110

        15

        268

        E1 55R-01 1069

        JSK 37 E

        Z

        3

        JSK DH E0 28 I3 EP

        365

        45

        200

        110

        15

        269

        E1 55R-01 1069

        JSK 37 EW

        W+LT1P

        3

        JSK DH E0 28 CS FF

        365

        45

        200

        110

        15

        269

        E1 55R-01 1069

        JSK 37 EW

        W+LT1P

        4

        Explanations

        WA / Maintenance 
        Z = prepared for central lubrication and two LubeTronic 1Point for lubrication of joints
        W+LT1P = low-maintenance version with plastic top plate liners and LubeTronic 1Point for lock jaw lubrication

        Version 1: DAF, IVECO, Mercedes-Benz, Scania

        Version 1: DAF, IVECO, Mercedes-Benz, Scania

        JSKDH_DAF_Strichzeichnung

        Version 2: Mercedes-Benz (Actros neu)*, Renault, Volvo

        JSKDH_Mercedes_Strichzeichnung

        (copy 3)

        * If the dual-height fifth wheel system is retrofitted with an existing fifth wheel coupling, the elevated mounting angles must be changed. The elevated mounting angles A 663 316 00 55 und A 663 316 01 55can be obtained from Mercedes-Benz.

        Version 3: MAN**

        Version 3: MAN*

        JSKDH_MAN_Strichzeichnung

        ** If the dual-height fifth wheel system is retrofitted with an existing fifth wheel coupling, the elevated mounting angles must be adapted to the hole pattern. Please contact us.

        Version 4: Volvo

        Version 4: Volvo

        JSKDH_Volvo_Strichzeichnung
        JSKDH_Strichzeichnung

        JSK DH with JSK 37 E / EW

        JSKDH_et_explo

        Spare Parts

        Item

        Description

        Remark

        Order No.

        per set

        01

        Fifth wheel coupling

        *

           

        02

        Fifth wheel coupling bearing

        compl.

        DH 1019902

        2

        03

        Split pin

        compl.

        DH 1019903

        1

        04

        Lever

         

        DHE1011600

        1

        05

        Double tension spring

         

        SK 2405-23

        1

        06

        Closing cylinder

         

        DHE1011100

        1

        07

        Spacer bushing

        compl.

        DH 1019907

        1

        08

        Lever (DH 190)

         

        DH 1006210

        1

        08

        Lever (DH 150)

         

        DH 1019908

        1

        09

        Pivot pin

         

        DH 1019909

        2

        10

        Bushing set 1

         

        DH 1019910

        2

        11

        Bolt

        compl.

        DHE1003100

        1

        12

        Latch

        compl.

        DH 1019912

        1

        13

        Spring

         

        DH 1019913

        2

        14

        Bushing set 2

         

        DH 1019914

        2

        15

        Wedge right

        compl.

        DH 1019915

        1

        16

        Wedge left

        compl.

        DH 1019916

        1

        17

        Locking pin, right

         

        DH 1019917

        1

        18

        Elbow lever

        compl.

        DH 1019918

        1

        19

        Locking pin left

         

        DH 1019919

        1

        20

        Cylinder

        compl.

        DH 1019920

        2

        21

        Bushing set 3

         

        DH 1019921

        2

        22

        Lubrication kit, 2 x LubeTronic for JSK DH

        without tubes

        DHE1019300

        1

        22

        Lubrication kit, 2 x LubeTronic for JSK DH

        with tubes

        DHE1019200

        1

         

        1x LubeTronic for JSK EW…

        oZ

        SKE004070100

        1

        23

        Stay arm right

         

        DHE1011900

        1

        23

        Stay arm left

         

        DHE1012000

        1

        24

        Rocker arm (DH 150)

         

        DH 102050020

        1

        24

        Rocker arm (DH 200)

         

        DH 100150020

        1

        25

        Support for lubrication kit JSK DH

         

        SKE001150825

        2

        26

        Control device

         

        DHE1011800

        1

        26

        Control device

        for JSKDHE0xxxxFF

        DHE107900000

        1

        27

        Cylinder receptacle

        compl.

        DHE1001300

        2

        * The base plate, pedestals and the fifth wheel plate are not available as a full set of spare parts. For spare parts for the fifth wheel coupling, see JSK37E.

        Repair and retrofit kits

        Description

        Order No.

        per Slider

        Mounting kit in version 1 and 3: 10 x hexagonal screws M16 x 1,5 x 70; 4 x hexagonal screws M16 x 1,5 x 90; 14 x nuts M16 x 1,5; 16 x washers A17; 6 x double washer

        DH 1019950

        1

        Mounting kit in version 2: 10 x hexagonal screws M20 x 1,5 x 80; 4 x hexagonal screws M20 x 1,5 x 100; 14 x nuts M20 x 1,5; 28 x washers A21

        DHE001151245

        1

        Pneumatic kit: 1 x control device; 2 x plug connector L6 / L6 / L6; 15 m compressed air hose

        DHE1011800

        1

        Control device for Volvo: for JSK DHE027CSFF and JSK DHE028CSFF

        DHE107900000

        1

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