TT_eKatalog_visual_JSK_DH

JSK DH

PDF-Downloads

Mounting and Operating Instructions
JSK DH Dual height fifth wheel system 07/2020
Flyer
JSK DH The simplest dual height fifth wheel system on the market 09/2016
Original spare parts Better safe than sorry! 09/2014
Original spare parts Better safe than sorry! 09/2016
Sales Information Volvo 09/2016
Sales Information Volvo 08/2018
Wear Limit Gauges 08/2016

JSK DH

Advantages at a glance

  • Additional safety device to protect against false coupling
  • Can be locked, unlocked, raised and lowered within seconds using pneumatics
  • Up to 50 % reduction in maintenance costs

    Technical Features

    • The lightest dual-height fifth wheel system on the market – up to 70 kg lighter than comparable dual-height fifth wheel systems
    • Two lifting heights – 200 mm and 150 mm
    • Mounting height of just 165 mm in the lowest position
    • Two grease cartridges for lubricating joints
    • Third cartridge for lock jaw lubrication (low-maintenance version)
    • Dual safety locking mechanism
    • Extended handle for safety and ease of operation

    Comment

    • The JSK DH is not suitable for use in site traffic.
    • The load conditions apply for operation on paved roads and transport conditions typical in Central Europe.
    • Please enquire about uses other than these or when using tank, silo or tipping trailers or other trailers with a high centre of gravity.
    • max. permitted total weight: 44 t

    Technical Specification

    • Designed for 2" king pins (class G 50) as per ECE R55-01, DIN 74080, ISO 337 and steering wedges as per ECE R55-01, DIN 74085
    • For installation of the JSK DH on the tractor no additional relief valves are necessary.
    • Fitting recommendation: when ordering new vehicles ensure that the mounting angles are drilled according our dimensions (see drawing) or completely undrilled.
    • Structure: Depending on the vehicle manufacturer, it may necessary to retrofit a special mounting angle or to change the existing mounting angle. Please ask us if you any questions on the available options.

        Scope of delivery Order

        • Dual-height fifth wheel system
        • Pneumatic kit, mounting bolts

         

        Selection table / Versions available Plate mounting

        Order No.

        H (mm)

        V (mm)

        Mounting height (mm)

        D value (kN)

        Imposed U (t)

        Weight (kg)

        Approval (ECE) Dual-height fifth wheel system

        Fifth wheel coupling

        WA

        Version

        JSK DH E0 27 I6 AA

        315

        27

        150

        110

        15

        266

        E1 55R-01 1069

        JSK 37 E

        Z

        1

        JSK DH E0 27 I3 AA

        315

        27

        150

        110

        15

        267

        E1 55R-01 1069

        JSK 37 EW

        W+LT1P

        1

        JSK DH E0 27 I6 EO

        315

        27

        150

        110

        15

        267

        E1 55R-01 1069

        JSK 37 E

        Z

        2

        JSK DH E0 27 I3 EO

        315

        27

        150

        110

        15

        268

        E1 55R-01 1069

        JSK 37 EW

        W+LT1P

        2

        JSK DH E0 27 I6 EP

        315

        27

        150

        110

        15

        268

        E1 55R-01 1069

        JSK 37 E

        Z

        3

        JSK DH E0 27 I3 EP

        315

        27

        150

        110

        15

        268

        E1 55R-01 1069

        JSK 37 EW

        W+LT1P

        3

        JSK DH E0 27 CS FF

        315

        27

        150

        110

        15

        269

        E1 55R-01 1069

        JSK 37 EW

        W+LT1P

        4

        JSK DH E0 28 I6 AA

        365

        45

        200

        110

        15

        266

        E1 55R-01 1069

        JSK 37 E

        Z

        1

        JSK DH E0 28 I3 AA

        365

        45

        200

        110

        15

        267

        E1 55R-01 1069

        JSK 37 EW

        W+LT1P

        1

        JSK DH E0 28 I6 EO

        365

        45

        200

        110

        15

        267

        E1 55R-01 1069

        JSK 37 E

        Z

        2

        JSK DH E0 28 I3 EO

        365

        45

        200

        110

        15

        268

        E1 55R-01 1069

        JSK 37 EW

        W+LT1P

        2

        JSK DH E0 28 I6 EP

        365

        45

        200

        110

        15

        268

        E1 55R-01 1069

        JSK 37 E

        Z

        3

        JSK DH E0 28 I3 EP

        365

        45

        200

        110

        15

        269

        E1 55R-01 1069

        JSK 37 EW

        W+LT1P

        3

        JSK DH E0 28 CS FF

        365

        45

        200

        110

        15

        269

        E1 55R-01 1069

        JSK 37 EW

        W+LT1P

        4

        Explanations

        WA / Maintenance 
        Z = prepared for central lubrication and two LubeTronic 1Point for lubrication of joints
        W+LT1P = low-maintenance version with plastic top plate liners and LubeTronic 1Point for lock jaw lubrication

        Version 1: DAF, IVECO, Mercedes-Benz, Scania

        JSK_DH_Version_1

        Version 3: MAN*

        DH_oben_01

        Version 2: Mercedes-Benz (Actros new), Renault, Volvo

        JSK_DH_Version_2

        Version 4: Volvo

        DH_oben_01-1
        DH_Seite_01

        * If the dual-height fifth wheel system is retrofitted with an existing fifth wheel coupling, the elevated mounting angles must be adapted to the hole pattern. Please contact us.

        JSK DH with JSK 37 E / EW

        JSKDH_et_explo

        Spare Parts

        Item

        Description

        Remark

        Order No.

        per set

        01

        Fifth wheel coupling

        *

           

        02

        Fifth wheel coupling bearing

        compl.

        DH 1019902

        2

        03

        Split pin

        compl.

        DH 1019903

        1

        04

        Lever

         

        DHE1011600

        1

        05

        Double tension spring

         

        SK 2405-23

        1

        06

        Closing cylinder

         

        DHE1011100

        1

        07

        Spacer bushing

        compl.

        DH 1019907

        1

        08

        Lever (DH 190)

         

        DH 1006210

        1

        08

        Lever (DH 150)

         

        DH 1019908

        1

        09

        Pivot pin

         

        DH 1019909

        2

        10

        Bushing set 1

         

        DH 1019910

        2

        11

        Bolt

        compl.

        DHE1003100

        1

        12

        Latch

        compl.

        DH 1019912

        1

        13

        Spring

         

        DH 1019913

        2

        14

        Bushing set 2

         

        DH 1019914

        2

        15

        Wedge right

        compl.

        DH 1019915

        1

        16

        Wedge left

        compl.

        DH 1019916

        1

        17

        Locking pin, right

         

        DH 1019917

        1

        18

        Elbow lever

        compl.

        DH 1019918

        1

        19

        Locking pin left

         

        DH 1019919

        1

        20

        Cylinder

        compl.

        DH 1019920

        2

        21

        Bushing set 3

         

        DH 1019921

        2

        22

        Lubrication kit, 2 x LubeTronic for JSK DH

        without tubes

        DHE1019300

        1

        22

        Lubrication kit, 2 x LubeTronic for JSK DH

        with tubes

        DHE1019200

        1

         

        1x LubeTronic for JSK EW…

        oZ

        SKE004070100

        1

        23

        Stay arm right

         

        DHE1011900

        1

        23

        Stay arm left

         

        DHE1012000

        1

        24

        Rocker arm (DH 150)

         

        DH 102050020

        1

        24

        Rocker arm (DH 200)

         

        DH 100150020

        1

        25

        Support for lubrication kit JSK DH

         

        SKE001150825

        2

        26

        Control device

         

        DHE1011800

        1

        26

        Control device

        for JSKDHE0xxxxFF

        DHE107900000

        1

        27

        Cylinder receptacle

        compl.

        DHE1001300

        2

        * The base plate, pedestals and the fifth wheel plate are not available as a full set of spare parts. For spare parts for the fifth wheel coupling, see JSK37E.

        Repair and retrofit kits

        Description

        Order No.

        per Slider

        Mounting kit in version 1 and 3: 10 x hexagonal screws M16 x 1,5 x 70; 4 x hexagonal screws M16 x 1,5 x 90; 14 x nuts M16 x 1,5; 16 x washers A17; 6 x double washer

        DH 1019950

        1

        Mounting kit in version 2: 10 x hexagonal screws M20 x 1,5 x 80; 4 x hexagonal screws M20 x 1,5 x 100; 14 x nuts M20 x 1,5; 28 x washers A21

        DHE001151245

        1

        Pneumatic kit: 1 x control device; 2 x plug connector L6 / L6 / L6; 15 m compressed air hose

        DHE1011800

        1

        Control device for Volvo: for JSK DHE027CSFF and JSK DHE028CSFF

        DHE107900000

        1

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